Bead Mill

Bead Mill

High-Performance Bead Mill for Fine Grinding & Dispersion

As a trusted Bead Mill Manufacturer, Jayvir Industries offers high-performance bead mills for fine grinding, uniform dispersion, and superior particle size reduction. Engineered for continuous processing of pigments, inks, dyes, and chemicals.

Uses precision grinding media beads for excellent consistency, smooth texture, and uniform dispersion. Ideal for medium to large-scale operations in paint, ink, chemical, cosmetic, and coating industries. Robust construction, efficient water-cooling, and easy maintenance design.

Bead Mill

Technical Specifications

ParameterSpecification
Machine TypeBead Mill (Horizontal / Vertical)
Grinding Chamber Volume1 liter to 100 liters (customizable)
Bead Size0.3 mm to 3 mm (depends on application)
Grinding MediaZirconia Beads / Glass Beads / Ceramic Beads
Motor Power2.2 kW to 37 kW (depends on model)
Flow Rate5 to 500 liters/hour
Cooling SystemWater-Cooled Jacket (Chamber & Shaft)
Material ConstructionSS 304 / SS 316 (contact parts)
Separator TypeDynamic / Static Gap Separator
Control SystemDigital Panel / PLC
Power Supply415V / 50Hz / 3 Phase
ApplicationPaint, Ink, Pigment, Chemical, Cosmetic Industries
CORE VALUE

Application

The Bead Mill is widely used in various industries such as:

Pesticide Industry

Pharmaceutical Industry

Cosmetic
Industry

Oil &
Gas exploited

Food And Beverage Industry

Herbal &
Ayurvedic

Key Benifits

Key Benefits of Bead Mill

  • Ultra-Fine Particle Size Reduction: Precision grinding media beads deliver sub-micron level particle reduction, producing smooth consistency and superior product quality for pigments, inks, and chemicals.
  • Uniform Dispersion in Every Batch: Advanced bead milling action ensures homogeneous dispersion of particles throughout the product, eliminating inconsistencies and maintaining batch-to-batch quality.
  • Efficient Water-Cooling Prevents Overheating: Water-cooled jacket around the grinding chamber and shaft maintains controlled temperatures during continuous operation, protecting both product quality and machine components.
  • Continuous High-Output Industrial Operation: Built for non-stop production, the Bead Mill delivers reliable, high-efficiency grinding performance with consistent flow rates from 5 to 500 liters/hour.
  • Flexible Bead Size & Flow Rate Adjustment: Adjustable bead size (0.3 mm to 3 mm) and variable flow settings allow the machine to be optimized for different materials and fineness requirements.
  • Durable Construction with Easy Maintenance: SS 304/316 contact parts and easy disassembly design allow quick cleaning, media replacement, and minimal downtime between production runs.

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Bead Mill

Frequently Asked Questions

What materials can be processed?
Pigments, inks, dyes, paints, chemicals, pharmaceutical suspensions, and cosmetic formulations.
Sub-micron levels depend on bead size and process parameters.
Zirconia beads, glass beads, or ceramic beads (depends on product type and required fineness).
Water-cooled jacket around grinding chamber and shaft ensures consistent temperature control.
Yes, easy disassembly features and SS 304/316 contact parts for quick cleaning and minimal downtime.